High-Speed Zipper Machines for Efficient Production

Our recent stitching, embroidery, and serger equipment stitch at extremely higher speeds placing a great strain on threads. New threads are often becoming produced and it seems that each device company, embroidery designer, and digitizer has his or her own model of thread. Most of these threads perform nicely on the bulk of our equipment, but as far more of our machines become computerized and the mechanisms that operate them are more and more hidden, it can be aggravating and puzzling to troubleshoot when our threads crack repeatedly, specially when we are making an attempt to squeeze in that previous-minute reward or are stitching the final topstitching details on a personalized wool jacket.

Troubleshooting methods for thread breaks:

one) Re-thread the needle.

Anytime a needle thread breaks, the 1st point to check out is the thread path. Be confident to clip the thread up by the spool before it passes through the pressure discs, and pull the broken thread through the device from the needle finish. Do not pull the thread backwards by way of the discs toward the spool, as this can eventually wear out important elements, necessitating a expensive fix. Then consider the thread from the spool and re-thread the needle according to the threading guidelines for your machine.

2) Adjust your needle.

Even if the needle in your machine is brand name new, needles could have small burrs or imperfections that trigger threads to break. Be positive the needle is also the proper measurement and kind for the thread. If the needle’s eye is too little, it can abrade the thread much more rapidly, causing a lot more recurrent breaks. A smaller needle will also make smaller holes in the cloth, triggering far more friction in between the thread and material. Embroidery and metallic needles are made for specialty threads, and will shield them from the additional anxiety. For regular breaks, try out a new needle, a topstitching needle with a bigger eye, a specialty needle, or even a greater measurement needle.

3) In the course of equipment embroidery, be confident to pull up any of the needle thread that might have been pulled to the back of the embroidery soon after a crack.

Sometimes the thread will break previously mentioned the needle, and a lengthy piece of thread will be pulled to the underside of the embroidery. zipper machine will then snag and tangle with the subsequent stitches, creating repeated thread breaks. If attainable, it is also far better to gradual down the device when stitching in excess of a location in which the thread broke previously. Also check out for thread nests beneath the stitching on a sewing or embroidery machine with unexplained thread breaks.

4) Reduced the needle thread stress and stitching pace.

Reducing the rigidity and slowing the stitching velocity can help, particularly with lengthy satin stitches, metallic or monofilament threads, and substantial density designs. Occasionally the needle pressure could need to be decreased a lot more than when.

5) Change the bobbin.

Modifying the bobbin is not listed in the well-known literature, but it can end recurring needle thread breaks. Often when bobbins get lower, specifically if they are pre-wound bobbins, they exert a better rigidity on the needle thread, triggering breaks. A bobbin may possibly not be near to the conclude, but it is really worth modifying out, relatively than dealing with continuous thread breakage. This takes place a lot more in some equipment than in other people. Yet another situation with pre-wound bobbins is that when they get down to the very last few ft of bobbin thread, the thread might be wrapped all around alone, creating the needle thread to crack. If sewing continues, this knot may possibly even be sufficient to break the needle itself.

six) Check the thread route.

This is specifically useful for serger troubles. Be certain the thread follows a sleek route from the spool, to the tension discs or dials, and to the needle. The thread could have jumped out of its proper path at some stage, which could or may not be obvious. The offender here is usually the just take-up arm. Re-threading will resolve this problem. There are also many areas the thread can get snagged. Some threads may tumble off the spool and get caught about the spool pin. If there are other threads hanging nearby, they might tangle with the sewing thread. Threads can get caught on dials, buttons, clips, needle threaders, or the edges of the sewing machine or serger. On sergers, the subsidiary looper is a recurrent offender, creating upper looper thread breaks as effectively as keeping the upper looper stitches from forming correctly.

seven) Try out a distinct spool orientation.

Some threads work much better feeding from the prime of the spool, some from the aspect of the spool, and some work better positioned on a cone holder a slight distance from the machine. An additional trick with threads that twist, specially metallic threads, is to operate them by way of a Styrofoam peanut between the spool and the rest of the thread path. This helps to straighten the kinks and twists that can get caught, creating breaks.

eight) Use Sewer’s Assist answer.

Incorporating a little Sewer’s Assist on the thread can let it to go by way of the equipment much more easily. Occasionally a little drop can be additional to the needle as nicely. Be confident to preserve this bottle separate from any adhesives or fray quit remedies, as those would result in severe issues if they obtained combined up.

nine) Change to another thread model.

Some equipment are more particular about their thread than other folks. Even when employing large good quality threads, some threads will operate in one particular device and not in an additional. Get to know which threads function properly in your device and stock up on them.

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